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Bodyweight Homogeneity
Flock bodyweight homogeneity is essential to meet retailers' and consumers' expectation in poultry production. Broiler carcasses and cuts must ensure specific weight calibration depending on the targeted markets. To achieve such standards, broiler gender sorting is a common practice.
Manual Sorting Is Not Accurate Broiler male and female day-old-chicks can be identified at the hatchery by analyzing the length of covert and primary feathers once the wing is spread. Today, this process is done manually at hatch. however, as it an operator-dependent process, accuracy is impacted and inconsistent.
Labor Scarcity
Manual gender sorting speed is limited to up to 2,500 birds by hour. For a large hatchery with a capacity of 1.2 million day-old chicks per week, 16 to 20 operators are permanently required to perform this process. With labor scarcity being a common challenge, it is becoming increasingly complex to maintain such a large team.
Consistent High
Accuracy
By combining a powerful algorithm that allows quick identification of broiler males or females with a short separation module, the risk of potential error is minimized.
Ceva Genesys ensures a consistent accuracy of over 97%.
Modular & Compact
Design
The equipment is designed to be compact and can be installed in any chick processing room setup. The chick flow is straight and linear, ensuring uncompromising sorting accuracy.
Ceva Genesys has a footprint limited to 5 m² per module.
Remote Supervision
& Data
The equipment is remotely supervised to ensure proactive identification of performance deviations and any potential troubleshooting. Additionally, the system records production outputs and indicators.
Ceva Genesys provides access to flock data and equipment performance information at any time.
Smart Data Connectivity for Real-Time Hatchery Insights
Ceva Genesys transforms traditional chick sorting into a connected and intelligent process through its integrated smart data system. The equipment continuously captures and records key performance indicators, offering instant access to flock data and operational metrics.
Remote supervision allows for real-time monitoring and early detection of anomalies, ensuring consistent performance and minimizing disruptions.
This connectivity empowers producers to make informed decisions, optimize throughput, and maintain high standards of accuracy, all while aligning with the increasing demand for traceability and precision in modern poultry production.
Global Field Support for Reliable Operations
Ceva’s global field support network ensures that Genesys technology is fully integrated and functional across hatcheries worldwide. From initial setup to ongoing maintenance, more than 200 hatchery technology experts provide local assistance tailored to each facility’s operational needs.
This international presence guarantees rapid response times, consistent training standards, and access to technical expertise regardless of geographic location.
Whether in Europe, Asia, or the Americas, hatcheries benefit from Ceva’s commitment to service excellence, making Genesys a reliable and consistent solution for poultry producers around the globe.